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6 mA DC Leakage Modules: Buying the RDC-DD Part for a Charger Design

Buying an RDC-DD module for a charger design: why the tested device (IEC 62955) is not a bare sensor, what to specify, and what evidence to demand.

EVDANCE Insights · EV Charging Guides

Buying the RDC-DD part means buying a complete, tested detecting device — sensing and evaluation electronics as one specified component — not a bare current transformer. The device watches the supply conductors for smooth DC residual current and signals the charger to disconnect at 6 mA, the threshold the standards set. A sound purchase turns on evidence: the standard it was tested to (IEC 62955), its trip interface to your controller, and documentation your certification file can stand on.

Key Takeaways

  • An RDC-DD is a complete tested device — sensor plus evaluation electronics — never a bare current transformer.
  • The purchase turns on evidence: IEC 62955 test reports for the exact part, a defined trip interface, and a failure behaviour that announces itself.
  • Component evidence supports the finished charger’s certification; it does not replace it.
  • Fix the protection architecture first, then buy the module it calls for.
EVDANCE R and D electronics work for EV chargers
Sensor and evaluation circuit together form the tested device.

What You Are Actually Buying

The device sits around the supply conductors and evaluates the residual current — out versus return — including the smooth DC component a fault in charging electronics can produce. At the 6 mA threshold it outputs a trip signal, and the controller opens the main switching device. The common sourcing trap is the two-part illusion: a toroidal sensor alone only measures. Without the matched evaluation electronics — the part that decides, self-checks and signals — there is no RDC-DD, whatever the sensor datasheet implies. It can be bought as a standalone module or designed-in on the manufacturer’s own board; the standalone route is where supplier evidence matters most. Why the DC fault exists at all is covered in our explainer on RCD protection and 6 mA DC detection.

The Specification Lines That Matter

Spec lineWhy it decides the purchase
Detection function and thresholdSmooth DC residual current detection acting at 6 mA; an AC-only device is a different part
Standard and test evidenceTested to IEC 62955, the standard written for this device; ask for the test report, not a declaration alone
Trip output and interfaceSignal type and behaviour on device failure — a detector that fails silently undermines the design
Electrical environmentRated voltage, conductor arrangement (single- or three-phase) and current path, matched to your charger’s rating
Form and self-testFootprint and mounting, plus how the device self-checks and reports its own electronics failure
EV-ACT3204PE 22 kW wallbox
In a finished charger the function is invisible; its evidence sits in the design file.

Integration Responsibility Stays With the Charger

A tested module supports the finished charger’s certification; it never replaces it. The complete equipment is what gets assessed — mounting, wiring and the controller’s response included — which is why certification bodies want the component’s reports inside the charger’s technical file. The architecture is likewise an equipment-level decision: a charger with an RDC-DD inside is normally paired with a simpler upstream RCD, while one without pushes the requirement to a Type B device in the installation — the installation-side choice is set out in the RCD protection explainer. Fix the architecture first, then buy the module it calls for.

Sourcing Questions, and the EVDANCE Angle

  • Will the supplier provide the complete IEC 62955 test report for this exact part, or only a summary?
  • Is the part a certified component in its own right, and under whose file?
  • When the module itself fails, does the failure announce itself to the controller?
  • Will the supplier notify design changes, so a silent revision cannot invalidate the charger’s file?
  • Is there a second source if the part is discontinued?

EVDANCE is a Shenzhen charger manufacturer founded in 2011, exporting to 30+ countries, with private label from 100 units and a 3-year standard warranty. For a brand building or private-labelling a charger — around a wallbox in the class of the EV-ACT3204PE 22 kW wallbox, for example — this conversation belongs in the design file from the start, as our OEM and private-label guide sets out. Component evidence can be discussed through the OEM programme or the contact page.

Frequently Asked Questions

Is a current sensor labelled “6 mA” the same as an RDC-DD?

No. An RDC-DD is the complete device — sensor plus evaluation electronics that decide and signal — tested as a unit to IEC 62955. A sensor alone only measures; it decides nothing and holds no device-level evidence.

Does buying a tested RDC-DD module certify my charger?

No. The module’s reports join the finished charger’s technical file, and the complete equipment still goes through its own assessment. A supplier claiming a component “certifies the product” is a reason to examine their evidence harder.

Should the design use an RDC-DD module or a Type B RCD instead?

An equipment-architecture decision, not a component preference — it interacts with the market’s installation rules and the lab’s reading of the design. Fix the architecture with the lab’s input first, then source the part it requires.

Related Reading

Sources & Standards

EVDANCE · EV Charger Manufacturer

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