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Fleet Depot Charging: How to Size AC Chargers for Vans and Light Commercial Vehicles

Commercial pedestal EV charging station charging a car outside an office building
How to size AC charging for an electric van fleet: daily energy, dwell time, charger power, load management and data, with a simple worked example.

EVDANCE Insights · EV Charging Guides

Electric vans and light commercial vehicles usually return to the same depot every night. That predictable routine makes depot charging one of the most cost-effective charging use cases, as long as the chargers and the electrical supply are sized for the real duty cycle rather than for the biggest number on the spec sheet.

Step 1: Work Out Daily Energy per Vehicle

Start from how far each vehicle drives on a typical day and its energy consumption per kilometre or mile, as reported by the vehicle or the manufacturer. Multiply the two to get daily energy, then add a margin for winter, heavier loads and battery ageing.

Step 2: Compare Energy With Dwell Time

Divide daily energy by the hours each vehicle is parked at the depot. That gives the minimum average power you need. Vans parked for 10 to 12 hours overnight often need far less than a 22 kW charger can deliver.

Daily energy neededParked hoursMinimum average powerPractical charger
40 kWh10 h4 kW7.4 kW single-phase or 11 kW three-phase
70 kWh10 h7 kW11 kW three-phase
100 kWh8 h12.5 kW22 kW three-phase
100 kWh3 h (midday top-up)33 kWDC charging

The worked figures are illustrative; use your own route data. Remember that the vehicle’s onboard charger also limits AC charging power.

Step 3: Share the Connection With Load Management

A depot with 20 vans and 20 chargers rarely needs every charger at full power at the same time. Load management spreads the available capacity across vehicles, prioritises vans that leave first, and can shift charging into cheaper night-time hours. This often avoids or delays an expensive grid upgrade.

Workplace EV charging in a company car park
Depot charging lets fleets charge overnight at low power

Step 4: Plan for Data

Fleet managers need to know which vehicle charged, how much energy it used and what it cost. OCPP-connected chargers with RFID per driver or vehicle feed that data into a management platform, and make it possible to reimburse drivers who charge at home.

Hardware Checklist for Depots

  • Robust enclosures with IP65 or better and impact protection for busy yards
  • Tethered cables sized to reach vehicles in their usual bays
  • OCPP 1.6J or later with Ethernet or 4G connectivity
  • RFID authorization per driver or vehicle
  • Portable three-phase chargers as backup for breakdowns and overflow

EVDANCE supplies 22 kW wallboxes, the 43 kW dual-gun EV-AC03201T and CEE three-phase portable chargers for depots. See our light commercial vehicle charging solutions.

Related Reading

Key Takeaways

  • Size depot charging from daily energy and dwell time, not maximum charger power.
  • Overnight AC charging at 7 to 22 kW covers most van duty cycles.
  • Load management shares the connection and can shift charging to cheaper hours.
  • OCPP and RFID provide the per-vehicle data fleet managers need.

Sources & Standards

EVDANCE EV-ACT3204E EV charger product photo
22 kW three-phase wallboxes suit depots where vans need a faster overnight charge
EVDANCE · EV Charger Manufacturer

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